FAW Changchun "Future Factory" Lays the Foundation of Smart Power

As the wave of intelligent manufacturing surges, FAW stands at the forefront again with innovation. On July 13, 2025, FAW successfully held a smart power domain technology and new product launch conference at FAW Power Changchun Super Factory, a benchmark base that has just won the title of "Jilin Province Future Factory", and released new energy smart power domain products and related technologies.

Super Green: A Manufacturing Benchmark for Carbon Neutrality

The most energy-saving technology: cold stamping + 4000T servo press, power consumption reduced by 90%, noise ≤85dB; direct combustion technology of the burner in the painting line, natural gas consumption reduced by 10%.

The most environmentally friendly technology: dry recycling of waste paint + RTO waste gas treatment, zero wastewater discharge (annual emission reduction of 1,000 tons), VOCs removal rate of 99%; dry cutting of gears, zero discharge of gear cutting oil.

The most effective means: green electricity + power storage mode, 5 MW photovoltaic power generation, annual power generation of 5.4 million kWh; using the power storage system, the electricity cost is reduced by 60%; online monitoring of power facilities reduces energy consumption by 5%.

Super intelligence: the decision-making center of human-machine Internet of Things

Intelligent scheduling: the overall maturity of intelligent manufacturing reaches level 3, and the local level 4, the accuracy of advanced scheduling plans is 100%, and the efficiency of abnormal handling is improved by 30%.

Intelligent guarantee: intelligent diagnosis of equipment failure, real-time monitoring of energy, tool life monitoring, and 100% automatic detection and error prevention of key processes.

Intelligent logistics: AGV+automatic stereoscopic warehouse realizes 100% automation of in-plant logistics; SPS material vehicles are compatible with thousands of bridge types and support mixed flow of multiple varieties.

Intelligent process: MOM system + equipment interconnection + visual deep learning, realize full-process error prevention of 19 manual workstations, and create a domestic first system for fast delivery of multiple varieties.

Super lean: industry leader in efficiency and flexibility

Automation rate leading: 100% automation rate of newly built machining lines, 52% of assembly lines; the automation rate of bridge assembly lines ranks first in the industry, and the automation rate of parts lines is over 94%.

Production efficiency first: innovative technology of punching and welding lines improves efficiency by 50%+; 3D laser engraving, etc. are applied to bridge shell machining lines, and the efficiency is improved by 10%+.

Super reliable: a quality fortress of full chain closed loop

Assembly reliable: 100% qualified rate of tightening of dual torque sensors; 100% automatic detection of key parameters; error prevention throughout the whole process ensures correct assembly of the whole bridge.

Manufacturing reliable: arc tracking/laser positioning is applied to bridge shell welding to solve welding deviation; 100% negative pressure leak test, zero outflow of welding defects; full closed-loop gear making digital control (the first in the industry), automatic feedback adjustment to ensure accuracy of DIN6 level.

The factory adopts world-class intelligent equipment, based on FAW Jiefang Industrial Internet platform, to achieve 100% data collection rate of all factors and 100% visibility of operation indicators. Fully connect CAPP, APS, MOM, LES and other systems, integrate IoT, big data, digital twins, and AI technologies, and achieve "end-to-end" integration of core businesses and 100% digital joint control of key elements.

Through the construction of future factories, production efficiency will be increased by ≥20%, operating costs will be reduced by ≥15%, and product defect rates will be reduced by more than 50%, significantly improving the rapid response capabilities of manufacturing and fully meeting the diversified and personalized needs of users.

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